Legacy Plastics, Inc. - A Custom Injection MolderLegacy Plastics, Inc. - A Custom Injection Molder

Custom Molding for the Automotive Industry

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Custom Molding for Automotive Industry
Custom Molding for Automotive Industry

From initial concept and design to full production runs, at Legacy Plastics, Inc. we are proud to be a one-stop shop for custom molding jobs for many different industries. We were contacted by a client in the automotive industry to manufacture custom molds for brush housings and industrial plugs. Our facility maintains a variety of cutting edge injection molding machines, and we utilized them to fabricate these products from various engineering grade resins. This was a particularly complex project, involving the injection molding of a plug with 6 over-molded terminals in a 6 slide mold, also used in a large plug for an emergency power generator. We used our client's specifications to create a 2D CAD drawing, and molded these various-sized parts to tolerances of ± 0.002". To ensure that the work was of the highest quality, we visually inspected and fit each part to gage. Our quality work met our clients' specifications and expectations, and we now manufacture 35,000 to 45,000 of these units to ship weekly based on our customer's product releases.

To find out more about this custom molding project, please take a look at the following table or contact us directly.

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Custom Molding for the Automotive Industry Project Highlights

Product Description
Metal Inserts in Custom Molds
Capabilities Applied/Processes
  • Injection Molding
  • Design
Equipment Used to Manufacture Part
Injection molding machines of various sizes, insert molding.
Overall Part Dimensions
2" X 6" Varies
Tightest Tolerances
Material Used
Various Engineering grade resins.
Material Finish
Matte & Smooth
In process testing/inspection performed
Visual and fit to gage
Industry for Use
35,000-45,000 units
Delivery/Turnaround Time
Ships on Weekly bases per customer releases
Delivery Location
Ships to Warner Electric
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Brush Housings, Industrial Plugs

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